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Old 11-27-2023, 10:14 PM
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PontiacMatt72 PontiacMatt72 is offline
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Default Rally Gauge Cluster Conversion issue(s) - 69-72 GTO

Ordered and installed the Ames rally gauge cluster conversion for my 70 gto, which did NOT have factory rally gauges, just the warning lights. Ames part number A258RK. https://www.amesperf.com/parts/60060/

Believe I have everything plugged back in under the dash properly/as it was at time of dash removal. But, possibly missed something.

Went to test everything tonight - gauge backlighting works, gauges seem to respond to key “On”. Rotate key to “Start”, and have nothing.

Another thing - when turning on “high-beam” headlights, the right signal indicator (green arrow) light comes on solid. With a left signal I get the proper dash indicator light but a right signal gives no dash light.

Car drove into the garage prior to this install with no issues starting. I did make sure the ignition switch was plugged in. Dash was removed for Vintage air system installation, and installed this rally gauge cluster conversion at the same time.

I didn’t get to spent much time trying to diagnose it yet, as I had my 3-year-old crawling all over me and the car (and she wanted to be under the dash with me as well).

In a quick search, I see others mentioned potential ground issues, which could have something to do with the lights, but the ignition? Anybody ever used/installed this on a GTO? Any tricks to installation?

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Old 11-28-2023, 08:08 PM
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Bruce Meyer Bruce Meyer is offline
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The dash wiring harness is a little different for the Rally gauges. There is a way to use your existing harness by doing a slight modification to it. I don't remember what it is but if you do a search it might be posted somewhere on this forum.

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Old 11-28-2023, 09:40 PM
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Verdoro 68 Verdoro 68 is offline
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Did you swap the the 5 (tan) and 7 (brown) wires in the harness and unplug the green wire going to the column?

Old thread with pics when I did the swap: https://forums.maxperformanceinc.com...d.php?t=696769

The high beam/turn signal issue sounds like a ground problem, but maybe it could be a wiring issue. Is the red high beam indicator turning on in the gauges like its' supposed to when you have the high beam switch turned on?

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Old 11-28-2023, 10:17 PM
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It sounds like OP has the conversion rally gauges - they are specifically engineered to work with the regular instrument cluster harness (non-rally).
From OPG: “The conversion assembly includes a special printed circuit board that directly plugs into the factory warning light dash harness with no modifications necessary.” https://www.opgi.com/gauges-accessor...hoCWs0QAvD_BwE
I have them on my 69 and everything works minus the accuracy of oil pressure and coolant temperature. So I read temperature off the Sniper EFI panel and added fuel and oil pressure gauges in space for clock.
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Old 11-29-2023, 10:54 AM
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Yes - this was the “conversion” kit from Ames, “plug and play” deal.

Spoke with an Ames tech yesterday, unfortunately they couldn’t offer much help for this issue. They say there’s a slim chance the cluster may be faulty, but I doubt that’s the case. They had no advice on things to look for, to try, or how to test the unit.

I’ll try to do some wire investigating. But, admittedly, that’s not my strong-suit… and, if I have to pull everything out/apart, then at that point I’m considering just updating the cars wiring all together while it’s all apart, with something like this kit from American auto wire:
https://americanautowire.com/collect...iac-gto-510540
Just curious -anyone know if the ignition system power/signal actually runs through the gauge cluster?

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Old 11-29-2023, 11:24 AM
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indymanjoe indymanjoe is offline
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Did you change the sending units also?

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Old 11-29-2023, 01:05 PM
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Quote:
Originally Posted by PontiacMatt72 View Post
Yes - this was the “conversion” kit from Ames, “plug and play” deal.

Spoke with an Ames tech yesterday, unfortunately they couldn’t offer much help for this issue. They say there’s a slim chance the cluster may be faulty, but I doubt that’s the case. They had no advice on things to look for, to try, or how to test the unit.

I’ll try to do some wire investigating. But, admittedly, that’s not my strong-suit… and, if I have to pull everything out/apart, then at that point I’m considering just updating the cars wiring all together while it’s all apart, with something like this kit from American auto wire:
https://americanautowire.com/collect...iac-gto-510540
Just curious -anyone know if the ignition system power/signal actually runs through the gauge cluster?
One thing that stinks with this is there is no after purchase support and there is no recommendation on which part number sending units to use, other than saying use the type for rally gauges. The AAW classic update kit is top notch - the prior owner of my 64 Lemans had one installed and it is nicely done.

Quote:
Originally Posted by indymanjoe View Post
Did you change the sending units also?
The vendors that sell these say to use the sending units for rally gauges. In my case, they haven't been anywhere near accurate.

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'69 Firebird 400/461, 290+ E D-Ports, HR 230/236, 4l80E, 8.5 Rear, 3.55 gears
'64 LeMans 400/461, #16 Heads, HR 230/236, TKO600, 9inch Rear, 3.89 gears
'69 LeMans Vert, 350, #47 heads: Non-running project
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Old 11-29-2023, 02:31 PM
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Quote:
Originally Posted by PontiacMatt72 View Post
.....
Just curious -anyone know if the ignition system power/signal actually runs through the gauge cluster?
I hope you get an answer to this from someone who knows for sure.

Based on this:

Quote:
Went to test everything tonight - gauge backlighting works, gauges seem to respond to key “On”. Rotate key to “Start”, and have nothing.
I would look first at the neutral safety switch (NSS). As I understand, there is no reason for the starter circuit to route through the instrument panel. I think the "start" circuit is a single wire that runs from the ignition switch, through the NSS, then to the starter motor.

The fact that the "On" or "Run" position on the ignition switch powers the gauges suggests you have the panel wired as intended. There may be other issues related to your blinker, but I don't think any of this should mess up your starter.

Where is your NSS? Is it on the column or on a shifter? Regardless, see if you can make sure it is working.

Forgive me if I'm wrong and sending you down a rat-hole...

Mike

  #9  
Old 11-29-2023, 03:42 PM
'ol Pinion head 'ol Pinion head is offline
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Respect to the neutral safety switch, on a factory manual trans '69+ it will be above the clutch pedal, little harder to access than the auto version far down & on top of the column. Def something to ck.

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Old 11-29-2023, 07:48 PM
tstroud tstroud is offline
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My car originally had dummy lights but I added rally gauges and switched the 2 wires to make it work back in the 80’s. I recently installed an American autowire harness in my 69 and I am now having the same issue with the high beam indicator and the right turn indicator. I must have done something wrong as it worked with the original harness just fine. This winter I’ll pull the dash and figure it out.

I would also check the neutral safety switch or the clutch safety switch as the instrument cluster has nothing to do with the starter operation. Just jump the two connectors and see if the starter works then adjust as necessary to make it work properly.

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Old 12-26-2023, 01:29 AM
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Figured out both my issues.

As for the dash indicator lights - studied the shop manual, which showed a breakdown of the plug that goes into the back of the gauge cluster. Long story short - I just had to move some pins around and got it straightened out. Hardest part was finding the info in the shop manual and comparing it to what was actually in the car. After I figured out how to remove a terminal from the “plug”, it didn’t take 10 minutes to actually get the job done. Seems to haven’t corrected all the issues there.

As for the starting issue - y’all nailed it. Neutral safety switch wasn’t plugged in. Just overlooked it, finally found it unplugged hiding above the steering column. Plugged in and now have ignition signal.

Thanks for the help!


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