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Old 09-27-2016, 11:19 PM
harley3296 harley3296 is offline
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Default Broken piston rings again

I disassemble my 350 engine again and found all piston rings smashed and mushroomed out. One of the photos has the Piston Ring broken and carbon underneath the Rings. This was at 9.5 compression using 89 octane engine was running pretty good but obviously not for long. What option do I haveClick image for larger version

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Old 09-27-2016, 11:48 PM
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What rings are these? Are they gapless rings?

You need to be sure the rings have the correct radial depth[distance from the ring face, to the back side of the ring]. The radial depth should be around .005" less than the depth of the ring groove, minimum. If the rings stick out of the piston when bottomed out in the ring groove, that would explain what you have going on. The pistons swells up, and shoves the rings into the cylinder wall with excessive pressure, which in turn mushrooms the ring. Usually tears up the cylinders also.

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Old 09-28-2016, 12:07 AM
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Quote:
Originally Posted by harley3296 View Post
...This was at 9.5 compression using 89 octane engine was running pretty good but obviously not for long...
This alone would be most of the problem. 89 octane will support about 8.8:1 compression. Lowering the compression ratio next time around will help the rings live a long life.

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Old 09-28-2016, 01:33 AM
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As said:
Piston/ring geometry--does the ring fit the piston properly
End gap--does the ring fit the cylinder properly
DETONATION--not enough octane rating

Not mentioned yet:
Is there a ridge at the top of the bore? Top rings can be pounded to death by NOT boring a worn cylinder.

Did you re-use the pistons that had prior broken rings? The ring lands could be damaged or worn

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Old 09-28-2016, 03:59 AM
SavingTheBird76 SavingTheBird76 is offline
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Broken installing them?
A good ring compressor is a good investment.
Only takes a small wooden dowell to install a piston.

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Old 09-28-2016, 06:03 AM
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What do the rod bearings look like, do they still clip in tight into the rid big end?

Please post up a good close up picture of the big end of a few rods, split apart and without the bearings in.

9.5 comp with too small of a cam can make for the same cylinder pressure as a 10.5 motor and hammer the rings like that as can the tune or timing being off.
Do you know what the motors cranking compression was before things went south ?

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Old 09-28-2016, 08:01 AM
harley3296 harley3296 is offline
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No just ordinary ductile steel rings with moly coatings. The only thing that I did was bought them one size bigger because I want to to file fit them. My piston size was.040 can I buy .060 and file the ins to form 8.016 Gap

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Old 09-28-2016, 08:04 AM
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You can not do that as filing a ring that much makes for a oval ring that will never seal right and lead to oil getting into the chamber and detonation !!!!

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Old 09-28-2016, 08:31 AM
harley3296 harley3296 is offline
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I can't seem to buy file fit rings for a Pontiac 400. I tried looking everywhere unless I get total seal gapless rings. Do you know of any manufacturer who has file fit rings

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Old 09-28-2016, 08:37 AM
harley3296 harley3296 is offline
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Default Rod bearing

Here is a pic of the rod bearing comma no damage done no copper showing. Detonation may not have been an issue here or it wasn't that much. I may have screwed up on the piston rings. This is theClick image for larger version

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Old 09-28-2016, 09:25 AM
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You can buy Total Seal conventional rings & still file fit the gap your looking for.

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Old 09-28-2016, 09:43 AM
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I'm thinking you have either worn ring lands or the incorrect width ring pack, as stated by others. You shouldn't need file fit rings, KISs

What piston/ring are you using, part #'s/manufacturer?

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Old 09-28-2016, 09:51 AM
harley3296 harley3296 is offline
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Top Ring Thickness: 5/64 in.
Top Ring Material: Iron
Top Ring Facing Material: Moly
Second Ring Thickness: 5/64 in.
Second Ring Material: Iron
Second Ring Facing Material: Cast iron
Oil Ring Thickness: 3/16 in.
Oil Ring Material: Stainless steel
Oil Ring Tension: Standard

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Old 09-28-2016, 09:55 AM
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Quote:
Originally Posted by harley3296 View Post
Top Ring Thickness: 5/64 in.
Top Ring Material: Iron
Top Ring Facing Material: Moly
Second Ring Thickness: 5/64 in.
Second Ring Material: Iron
Second Ring Facing Material: Cast iron
Oil Ring Thickness: 3/16 in.
Oil Ring Material: Stainless steel
Oil Ring Tension: Standard

What pistons are you using, the ring pack must match.

0.040 350", but what piston part #, and ring part # did you use?

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Old 09-28-2016, 09:59 AM
harley3296 harley3296 is offline
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I don't know the Piston manufacturer anymore, doesn't really matter I'm not using same block. I'm using a 400 block now we have speedpro TRW forged pistons .040 and I will get the appropriate piston rings weather there going to put me at the correct ring Gap or not

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Old 09-28-2016, 10:21 AM
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L2262F40?

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Old 09-28-2016, 10:47 AM
SavingTheBird76 SavingTheBird76 is offline
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Never try to out engineer an engineer...lol

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Old 09-28-2016, 11:02 AM
harley3296 harley3296 is offline
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Yes those are the ones that I bought

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Old 09-28-2016, 11:23 AM
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Quote:
Originally Posted by harley3296 View Post
I can't seem to buy file fit rings for a Pontiac 400. I tried looking everywhere unless I get total seal gapless rings. Do you know of any manufacturer who has file fit rings
If you want to file fit the rings buy a set for a 400 Chevy.
At 4.165" (4.125+.040=4.165') it will be the same as a .005 file fit
ring for your 400(4.120"+.040"= 4.160").
Lots of 5/64"x5/64"x3/16" rings for Chevy 400's

  #20  
Old 09-28-2016, 11:38 AM
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E299K40, if they are tight, file them, but they likely will be a drop in.

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